Modular flow racks by UNEX can be configured for almost any operation where space limitations or improper space utilization impacts productivity. With the ability to create anything from assembly workstations to lineside storage units, FlowCell modular flow racks by UNEX are a shoo-in for manufacturing applications.
However, being a reconfigurable solution, FlowCell can be an excellent purchase for any operation where space limitations are a concern, such as order fulfillment, retail backrooms, and third-party logistics companies. These scalable solutions can be reconfigured to accommodate rapid increases in stored SKUs and fluctuations in product demands due to economic shifts and seasonality.
FlowCell in Manufacturing: Driving Efficiency and Flexibility
In manufacturing settings, FlowCell provides a dynamic storage solution that improves lineside efficiency and supports smooth production flows. Positioned directly next to assembly lines, FlowCell reduces worker reach distances and ensures that parts are always accessible, speeding up the assembly process and boosting productivity.
The modular design allows manufacturers to easily adapt the system to changing production needs. Whether it’s for sub-assembly stations or component storage, FlowCell can be reconfigured to fit different part sizes or workflows, making it highly versatile in fast-paced environments.
By supporting First-In, First-Out (FIFO) stock rotation, FlowCell ensures seamless material flow and better inventory management. Its ergonomic and space-saving design reduces worker strain while optimizing the use of floor space, making it an ideal solution for manufacturing operations focused on efficiency and flexibility.
Discover how to boost productivity with modular flow racks. Download our Meet FlowCell guide!
Industry Applications Where FlowCell Thrives
Order Fulfillment Centers
We've seen FlowCell reduce maintenance costs and and shrink space-sucking assembly lines when applied to manufacturing applications. It can similarly impact order fulfillment by streamlining processes. By creating workstations for flow-through, picking, packing, and kitting, FlowCell can be customized based on a facility’s unique needs.
HelloFresh Makes Room for Growth - and Future Appetites, Thanks to FlowCell
For example, when meal-kit tycoon HelloFresh needed to optimize its existing facility to add more lines, FlowCell fit the bill perfectly! Using an engineered-to-order FlowCell solution, HelloFresh added ten meal-kitting lines and created return lines for empty boxes. As a bonus, it improved workplace ergonomics by eliminating the need for employees to bend down.
Retail Backrooms & Order Pick Up
FlowCell flow racks can accommodate a retailer’s unique operation and fit the space constraints of a backroom or pick-up area. By configuring FlowCell as an engineered-to-order workstation, retailers experience maximum efficiency by organizing inventory or staging orders at ergonomic elevations.
The flexibility of the design is another detail that makes it ideal for retail applications. Especially since retail spaces can drastically range in size, a solution that can adapt to changes in space or seasonality is a must. FlowCell is versatile enough to create storage in the smaller footprint of a mom-and-pop shop or optimize micro-fulfillment stations of a big box retail store.
Third-Party Logistics Facilities
As a third-party logistics (3PL) provider, what is stored is dependent on who contracts the space. Because 3PLs have to accommodate different products of various sizes and effectively fit them into that space, a warehouse storage solution that changes with the contracts and produces a quick ROI is ideal.
Additionally, some 3PL facilities lack the room to use pallet racks for organizing products. This creates another scenario in which FlowCell can shine since its design makes it more agile in a smaller footprint. If vertical height is restricted, FlowCell can be more compact, compared to bulkier pallet racks. If a 3PL operation has limited clearance and no need for overhead storage, FlowCell can be an effective solution.
FlowCell: A Flexible Solution for Dynamic Storage Needs
UNEX FlowCell is a versatile, modular storage system engineered to optimize any workspace. Whether you're in manufacturing, assembly, or warehousing, the flexible design and robust construction of FlowCell provides a tailored solution to meet your unique needs.
Key Features of FlowCell:
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Modular Design: FlowCell is fully configurable, allowing for easy customization to fit your specific operational requirements. It can be adjusted on 1-inch centers to accommodate various part sizes and workflows, making it adaptable to changing demands.
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Ergonomic Efficiency: Designed with worker safety and comfort in mind, FlowCell minimizes reach distances and ensures that parts are angled toward the user, reducing physical strain and increasing productivity.
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First-In, First-Out (FIFO) Stock Rotation: FlowCell supports FIFO inventory management, ensuring that older stock is always accessible and rotated efficiently, which is critical for time-sensitive materials.
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Durability: Made from heavy-gauge steel, FlowCell is built to withstand the demands of active work environments. Its high-capacity design can handle substantial loads, providing a reliable, long-term solution for dynamic storage.
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Space Optimization: FlowCell maximizes floor space by organizing inventory vertically and compactly. It can increase space utilization by up to 50%, making it ideal for facilities with limited square footage.
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Reconfigurable for Growth: As your business grows or your processes change, FlowCell’s modular design allows for easy reconfiguration without needing to invest in new storage systems, offering long-term flexibility and cost savings.
With its ergonomic benefits, modular flexibility, and robust construction, FlowCell stands as a solution for efficient, dynamic storage across a wide range of industries.
Design Your Own FlowCell Solution Today
FlowCell is a versatile solution that can be used for a wide array of processes throughout fulfillment, manufacturing, logistics, retail, and other industries. Unlike many other flow racks on the market, FlowCell brings to the table many unique benefits over other solutions like pipe and joint or aluminum extrusions, saving you time, money, and headaches.
Want to learn more about how UNEX solutions like FlowCell can benefit your operation? Contact our space optimization specialists with any questions you may have.
