SpanTrack Lane Carton Flow Rollers
Efficient, durable, and dependable, SpanTrack Lane carton flow rollers drop into existing structures to create the ultimate carton flow rack system for manufacturing facilities and order picking operations.
In order picking, the smallest of changes can have an enormous impact. Order picking and replenishment can represent up to 50% of labor costs: meaning that any reduction can have an enormous impact on a warehouse’s bottom line.
Reducing order fulfillment times even slightly can result in dramatic gains for companies, improving worker productivity, company revenues, and profits - without adding to labor costs or expanding physical warehouse space. Consider making these changes for a significant improvement in picker productivity and fulfillment speeds.
1. Reduce Walking Time
The time spent walking from the location of one product to another can drastically increase the total time spent on order fulfillment - particularly if products being picked are scattered across a large warehouse space. To reduce walking time, consider increasing storage density.
There are many strategies to increase storage density to reduce walking time:
- Place products physically closer to one another to reduce the distance that must be covered when pickers move from one product to the next.
- Bundle products are often purchased together to be located physically closer to one another.
- Store fast-moving SKUs near the ends of aisles, so pickers don't have to walk down aisles to pick commonly purchased items.
- Store SKUs based on throughput
Perhaps the most important step - storing SKUs based on throughput- will greatly impact reducing walking time. For example, fastest-moving SKUs are best left on pallets or placed into a pallet flow system like Pallet Track. Medium-moving SKUs would ideally be placed into a carton flow system like SpanTrack Lane or SpanTrack Wheel Bed. To increase storage density for slower-moving SKUs, install a high-density storage solution such as SpeedCell. With a solution like SpeedCell, products are organized into labeled storage cells, which make up flexible, moveable columns that can be integrated into existing rack structures. Installing a high-density storage solution like SpeedCell increases pick facings in a single area, which enables greater SKU density, reducing travel for order pickers.
Organizing SKUs based on throughput will optimize the cubic space in the warehouse, minimize time spent searching for misplaced SKUs, and ensure that pick paths are as efficient as possible while driving down costs.
Learn to optimize warehouse space for increased speed and accuracy. Download the Guide to Understanding Throughput for Fulfillment!
2. Reduce Searching Time
Not only does walking between products erode worker productivity, but searching for products in a warehouse makes order picking more difficult. Disorganized inventory extends search time by increasing the complexity of picking, increasing the amount of time it takes to fulfill an order.
To reduce search times and improve overall order picking productivity, a company should implement a predictable product storage system. This may include:
- Organizing products by product group or throughput
- Implementing a labeling system to communicate the organizational system
- Improve SKU visibility and order picking accuracy with tilted Pick Shelves
- Implementing a carton flow system like SpanTrack will allow products to flow forward, improving the visibility and accessibility of SKUs.
3. Reduce Bending and Reaching
Even when the time spent traveling across the warehouse is reduced and search time has been optimized with a strong organizational system, time can still be wasted. When pickers spend time physically bending and reaching into racks to pick items, their overall productivity is impacted. Eliminating unnecessary bending and reaching cuts down pick time and can immediately affect picker productivity, positively impacting business results.
Additionally, bending and reaching contribute to repetitive stress injuries, which pose a costly risk to companies in the form of worker’s compensation claims and lost time for employees. When organizing products within a warehouse, bundling high-volume products reduces travel time while placing high-volume products within easy reach eliminates unnecessary bending and reaching.
Carton flow can also reduce bending and reaching into racks, shaving precious seconds off a picker's time. Carton flow rollers or wheel beds flow inventory forward as workers pick from the front. When products automatically flow to the front of the rack, pickers don’t have to reach the back to pull items forward.
Maximize Order Picking Efficiency with UNEX Solutions
When it comes to optimizing order picking and replenishment processes, UNEX offers innovative, efficient solutions that directly address the key challenges faced in warehouses. Below are UNEX products designed to enhance productivity, reduce walking and searching times, and improve worker ergonomics.
SpanTrack Lane
SpanTrack Lane is a durable carton flow system that enhances order picking by bringing products to the front of racks, reducing walking, searching, and reaching times. This solution ensures inventory rotates on a first-in, first-out (FIFO) basis, optimizing picking paths and improving overall warehouse efficiency.
Benefits:
- Increases picking speed by ensuring products are always at the front of the rack, reducing travel and search times.
- Provides a smoother, more reliable flow of products, reducing delays caused by product hang-ups.
SpanTrack Wheel Bed
SpanTrack Wheel Bed is a flexible carton flow solution that can handle various SKU sizes and weights with ease. It offers maximum left-to-right flexibility, making it ideal for warehouses with frequently changing SKU locations or varying product sizes.
Benefits:
- Reduces walking and searching time by ensuring products move smoothly to the front of the rack.
- Provides flexibility for operations with diverse SKU sizes, improving space utilization and accessibility.
SpeedCell
SpeedCell maximizes storage density and reduces travel time by consolidating warehouse space into highly organized, easily accessible storage cells. Each cell holds individual products and slides side-to-side to reveal more SKUs, compressing large storage areas into smaller, more efficient spaces.
Benefits:
- Dramatically reduces walking time by increasing SKU density and organizing more SKUs in a smaller area.
- Improves picking speed and accuracy by making products more accessible and reducing the need to travel between aisles.
Pick Shelves
Pick Shelves are tilted shelves designed to enhance SKU visibility and accessibility, improving order picking accuracy and efficiency. By angling products toward the picker, these shelves reduce the need for bending and reaching, minimizing strain and speeding up the picking process.
Benefits:
- Improves order picking accuracy and reduces search time by making SKUs more visible and accessible.
- Reduces the need for bending and reaching, improving ergonomics and reducing worker fatigue.
Leverage Dynamic Storage Solutions to Improve Order Picking
At UNEX, we understand that finding and training qualified workers to help fulfill more orders in a day can be a challenge. However, increasing picks per day doesn’t have to involve time-consuming recruiting, lengthy onboarding processes, or expensive automation.
Improving warehouse layout, organizing products based on volume, and implementing dynamic storage systems like high-density storage cells or carton flow systems significantly increase order picking productivity. Contact UNEX to learn more about how dynamic storage solutions can help increase order picking speeds and maximize productivity.
